Sensor signal processing system and method

ABSTRACT

A sensor system includes one or more sensors that sense vibrations of a vehicle and one or more processors that can determine a speed of the vehicle and determine whether the vibrations occurring at one or more frequencies of interest (that are based on the speed of the vehicle) indicate damage to a propulsion system of the vehicle. The one or more processors optionally may determine a hunting frequency of a wheel and axle set and/or a lateral acceleration of the wheel and axle set from the vibrations. The one or more processors can determine a conicity of a wheel in the wheel and axle set based on the hunting frequency and/or the lateral acceleration that is determined.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. application Ser. No. 15/370,749(filed 06-Dec.-2016), which, in turn claims priority to U.S. ProvisionalApplication No. 62/269,304 (filed 18 Dec. 2015) and to U.S. ProvisionalPatent Application No. 62/269,265 (filed 18 Dec. 2015), and is acontinuation-in-part of U.S. patent application Ser. No. 14/421,245(filed 12 Feb. 2015), Ser. No. 14/866,320 (filed 25 Sep. 2015), and Ser.No. 14/869,038 (filed 29 Sep. 2015).

U.S. patent application Ser. No. 14/421,245 is a National Phaseapplication of International Application No. PCT/US2013/055983 filed 21Aug. 2013 (now expired), which claimed priority to U.S. ProvisionalApplication No. 61/692,230 filed 22 Aug. 2012.

The entire disclosures of these applications are incorporated herein byreference.

FIELD

The subject matter described herein relates to systems and methods thatuse process information (e.g., data) provided by sensors, such as sensordisposed onboard vehicles.

BACKGROUND

Various systems can include sensors for monitoring characteristics ofthe systems and/or surroundings of the systems. For example, vehiclesystems, stationary power systems, etc., can include several sensorsmonitoring the same or different characteristics. These sensors canmonitor vibrations, temperatures, states, or the like, of the systems inorder to track operation of the systems, identify unsafe conditions,determine when maintenance or repair of the systems are needed, or toachieve other objectives. The data provided by the sensors may be usedfor one or more purposes to control operation and/or monitor health ofthe vehicles.

BRIEF DESCRIPTION

In one embodiment, a system (e.g., a signal processing system) includesone or more sensors configured to sense vibrations of a vehicle, and oneor more processors configured to determine an operational speed of thevehicle and one or more frequencies of interest based on the operationalspeed of the vehicle. The one or more processors also are configured todetermine whether the vibrations occurring at the one or morefrequencies of interest indicate damage to a propulsion system of thevehicle.

In one embodiment, a system includes one or more sensors configured tomeasure vibrations of a vehicle, and one or more processors configuredto determine a moving speed of the vehicle along a route. The one ormore processors also are configured to determine one or more of ahunting frequency or a lateral acceleration of a wheel and axle set fromthe vibrations. The one or more processors are configured to determine aconicity of a wheel in the wheel and axle set based on the one or moreof the hunting frequency or the lateral acceleration that is determined.

In one embodiment, a method includes sensing vibrations of a vehicleusing at least one sensor, determining an operational speed of thevehicle and one or more frequencies of interest based on the operationalspeed of the vehicle, and determining that the vibrations occurring atthe one or more frequencies of interest indicate damage to a propulsionsystem of the vehicle.

In one embodiment, a system (e.g., a sensor system) includes one or moresensors configured to sense vibrations of a vehicle and one or moreprocessors configured to determine a speed of the vehicle and determinewhether the vibrations occurring at one or more frequencies of interestthat are based on the speed of the vehicle indicate damage to apropulsion system of the vehicle.

In one embodiment, a system (e.g., a sensor system) includes one or moresensors configured to measure vibrations of a vehicle using one or moresensors and one or more processors configured to determine a movingspeed of the vehicle along the route, determine one or more of a huntingfrequency of a wheel and axle set or a lateral acceleration of the wheeland axle set from the vibrations, and determine a conicity of a wheel inthe wheel and axle set based on the one or more of the hunting frequencyor the lateral acceleration that is determined.

In one embodiment, a method (e.g., for monitoring vibrations of avehicle) includes sensing vibrations of a vehicle using a sensor,determining a speed of the vehicle, and determining whether thevibrations occurring at one or more frequencies of interest that arebased on the speed of the vehicle indicate damage to a propulsion systemof the vehicle.

In one embodiment, a method (e.g., for monitoring vibrations of avehicle) includes measuring vibrations of a vehicle using one or moresensors, determining a moving speed of the vehicle along the route,determining one or more of a hunting frequency of a wheel and axle setor a lateral acceleration of the wheel and axle set from the vibrations,and determining a conicity of a wheel in the wheel and axle set based onthe one or more of the hunting frequency or the lateral accelerationthat is determined.

In one embodiment, a method (e.g., for monitoring vibrations of avehicle) includes measuring vibrations of a drive train of a vehicleusing a sensor, determining one or more frequencies at which one or morepeaks occur in a frequency domain spectra of the vibrations that aremeasured, and determining a speed at which a wheel of the vehiclerotates based on the one or more frequencies that are determined.

BRIEF DESCRIPTION OF THE DRAWINGS

The inventive subject matter described herein will be better understoodfrom reading the following description of non-limiting embodiments, withreference to the attached drawings, wherein below:

FIG. 1 illustrates a sensor system onboard a vehicle system according toone embodiment;

FIG. 2 illustrates one embodiment of a propulsion system in the vehicleshown in FIG. 1;

FIG. 3 illustrates vibrations measured by a sensor shown in FIG. 1according to one example;

FIG. 4 illustrates a perspective view of an outer surface of a wheelaccording to one example;

FIG. 5 illustrates a wheel/axle set of the vehicle shown in FIG. 1according to one embodiment;

FIG. 6 illustrates a hunting movement of the wheel/axle set shown inFIG. 5 according to one example;

FIG. 7 illustrates relationships between moving speeds of the vehicle orwheel/axle set and hunting frequencies of the wheel/axle set fordifferent wheel conicities;

FIG. 8 illustrates relationships between moving speeds of the vehicle orwheel/axle set and lateral accelerations of the wheel/axle set fordifferent wheel conicities;

FIG. 9 illustrates vibration signatures of a wheel/axle set of thevehicle according to one example;

FIG. 10 illustrates a flowchart of one embodiment of a method formonitoring vibrations of a vehicle; and

FIG. 11 illustrates a flowchart of another embodiment of a method formonitoring vibrations of a vehicle.

DETAILED DESCRIPTION

Reference will be made below in detail to example embodiments of theinventive subject matter, examples of which are illustrated in theaccompanying drawings. Wherever possible, the same reference numeralsused throughout the drawings refer to the same or like parts. Althoughembodiments of the inventive subject matter are described with respectto vehicle systems such as trains, locomotives, and other rail vehicles,embodiments of the inventive subject matter are also applicable for usewith vehicles generally, such as off-highway vehicles (e.g., vehiclesthat are not designed or permitted to travel on public roadways),agricultural vehicles, and/or transportation vehicles, each of which mayinclude a vehicle consist. A vehicle system may be formed from two ormore vehicles that communicate with each other to coordinate travel ofthe vehicle system, but that are not mechanically linked with eachother. For example, a vehicle system may include two or more vehiclesthat wirelessly communicate with each other so that the differentvehicles may change the respective speeds, tractive efforts, brakingefforts, and the like, to cause the separate vehicles to travel togetheras a convoy or other group along the same route. Optionally, one or moreembodiments of the systems and methods described herein may be used withother non-vehicular systems, such as stationary powered systems.

FIG. 1 illustrates a sensor system 100 onboard a vehicle system 102according to one embodiment. The vehicle system 102 shown in FIG. 1includes a single vehicle 104, but optionally may represent two or morevehicles that travel together along a route. The vehicles may bemechanically coupled with each other to travel together as a vehicleconsist or may be mechanically decoupled but communicate with each otherto coordinate movements of the vehicles and travel together as a convoyalong the route. The vehicle can represent a propulsion-generatingvehicle, such as a locomotive, automobile, truck, marine vessel, or thelike. Optionally, the vehicle can represent a non-propulsion-generatingvehicle, such as a rail car, trailer, barge, or the like.

The components of the vehicle and/or sensor system may be operablyconnected by one or more wired and/or wireless connections. The vehicleincludes a control system 106 that operates to control operations of thevehicle and/or vehicle system. The control system 106 can include orrepresent hardware circuitry that includes and/or is connected with oneor more processors (e.g., microprocessors, field programmable gatearrays, integrated circuits, or other electronic logic-based devices).The control system 106 may receive signals from an input device 108,such as one or more throttles, pedals, buttons, switches, microphones,touchscreen, keyboards, or the like. An operator of the vehicle mayactuate the input device to control operations, such as movement, of thevehicle via the control system. In response to receiving the input fromthe operator, the control system may communicate signals to one or morecomponents of the vehicle or vehicle system to implement the input. Forexample, the vehicle may include propulsion systems 110 having tractionmotors, gear boxes, axles 122, wheels 112, etc., that generate tractiveeffort or torque to rotate the axles and wheels of the vehicle to propelthe vehicle system. The control system can communicate signals to thetraction motors to control the torque generated by the traction motors,the speed at which the traction motors operate, etc., to controlmovement of the axles and wheels of the vehicle or vehicle system. Inanother example, the control system can communicate signals to brakes orother components to control operations of the vehicle or vehicle system.

Although not shown in FIG. 1, the vehicle can include an output devicethat provides output to an operator of the vehicle or the vehiclesystem, to an off-board location, or to one or more other components ofthe vehicle or vehicle system. The output device can represent adisplay, a touchscreen, a speaker, a wireless transceiver, etc. Theoutput device can receive signals from the control system that directthe output device to present the output to the operator or otherlocation. A communication system 120 represents hardware circuitry thatcommunicates data signals with one or more locations or systems locatedoff-board the vehicle. The communication system can include transceivingcircuitry, such as one or more antennas 114, routers, modems, and thelike, for communicating data signals.

The sensor system includes several sensors 116. The sensors canrepresent a variety of devices that monitor characteristics of thevehicle system and/or the environment around the vehicle system. Forexample, the sensors may include temperature sensors (e.g., sensors thatoutput data representative of temperatures of the vehicles and/orenvironment, such as hot box detectors, infrared cameras, etc.),vibration sensors (e.g., sensors that output data representative ofmovement in one or more directions, such as accelerometers), pressuresensors (e.g., sensors that output data representative of fluidpressure, such as air pressure in tires of the vehicles, pressures ofoil or other lubricants in gear boxes and/or engines, etc.), fluidsensors (e.g., sensors that output data representative of an oil orother fluid level, or how much fluid, oil or other lubricant is in gearboxes, engines, etc.), positioning sensors (e.g., sensors that outputdata representative of geographic or other locations, such as a globalpositioning system receiver), speed sensors (e.g., sensors that outputdata representative of how rapidly a vehicle is moving, how rapidly awheel and/or axle is rotating, etc.), acoustic sensors (e.g., sensorsthat output data representative of sounds, such as microphones), opticsensors (e.g., sensors that output data representative of images and/orvideos, such as cameras, infrared detectors), electromagnetic sensors(e.g., sensors that obtain and/or output data using electromagneticwaves, such as radio frequency identification interrogators or tags),etc. While the same reference number 116 is used to identify thesensors, the sensors 116 may represent different types of sensors.

A controller 118 optionally may be included in the sensor system. Thecontroller can represent hardware circuitry that includes and/or isconnected with one or more processors (e.g., microprocessors, fieldprogrammable gate arrays, integrated circuits, or other electroniclogic-based devices) that communicate with the sensors to receive thedata from the sensors. The controller may be operably connected with thesensors to operate as a gateway for the sensors to communicate senseddata with the control system. The controller may communicate some or allof the data to the control system. The processing of data or othersignals that are provided or output by the sensors as described hereinmay be performed by the controller, by the control system, and/or acombination of the controller and/or control system. In one embodiment,the controller may be disposed off-board of the vehicle and/or thevehicle system to perform the signal processing.

FIG. 2 illustrates one embodiment of one of the propulsion systems 110in the vehicle 104 shown in FIG. 1. The propulsion system includes agear box housing 200 in which one or more gears 202 connect a tractionmotor 204 with the axle 122. The axle 122 is connected with wheels 112on opposite ends of the axle 122, although only a single wheel is shownin FIG. 2.

One or more of the sensors onboard the vehicle may sense vibrations. Forexample, one or more of the sensors may include an accelerometer thatmeasures movements in one or more directions. Such a sensor may bedisposed on the gear box housing, traction motor, or elsewhere tomeasure vibrations. As described herein, the vibrations may beindicative of defects in one or more wheels, damage to the propulsionsystem (e.g., mechanical failure of axle or motor bearings, lubricationsystems, gears, etc.), or the like. In one example, the sensors mayinclude one or more of the sensor assemblies described in U.S.Provisional Application No. 62/269,265, filed 18 Dec. 2015, and titled“Vehicle Sensor Assembly And Method,” the entire disclosure of which isincorporated herein by reference.

In one embodiment, the sensors may measure vibrations of wheels and/oraxles of the vehicle, and the measured vibrations may be used toidentify defects in the wheels. The sensors may include one or moreaccelerometers coupled with the gear box housing or other component thatis directly or indirectly coupled with one or more wheels of thevehicle. During movement, a sensor can measure vibrations. Anoperational speed of the vehicle can be determined, and the vibrationscan be examined at one or more frequencies that are based on theoperational speed in order to determine whether a wheel is damaged. Asone example, the operational speed at which the wheel is rotating can bedetermined (e.g., by another sensor, from the control system, etc.), andthe vibrations can be examined (e.g., in the frequency domain) at one ormore frequencies based on the determined speed in order to determine ifthe wheel is damaged.

FIG. 3 illustrates vibrations 300 measured by a sensor 116 shown in FIG.1 according to one example. The vibrations 300 are shown in thefrequency domain alongside a horizontal axis 302 representative ofdifferent frequencies of the vibrations and a vertical axis 304representative of magnitudes of the vibrations at the correspondingfrequencies. The vibrations may be measured by an accelerometer that isconnected with the gear box housing, traction motor, or anothercomponent that operates to rotate the wheel or wheels being examined. Inone aspect, the sensor system may include at least one accelerometer foreach gear box housing, wheel, axle, or other component of the vehicle.

The sensor system may determine the speed at which the wheel is beingrotated from one or more sources. For example, one or more of thesensors 116 may be a tachometer that generates an output signalrepresentative of the speed at which the wheel or axle is being rotated.As another example, one or more of the sensors 116 may include a currentsensor that measures electric current supplied to and/or demanded by themotor to rotate the wheel. The measured current may represent the speedat which the wheel is being rotated. As another example, the wheelrotation speed may be determined based on a measured speed of thevehicle, such as from a global positioning system receiver, a waysidetransponder, input from an operator, etc. Alternatively, another type ofsensor or source may be used to obtain the speed at which the wheelrotates or information from which the wheel rotation speed may bedetermined. In one aspect, the rotational speed of the wheel can bedetermined directly from vibrations measured by one or more of thesensors. For example, the vibrations of a drive train that rotateswheels may be measured by a sensor 116. A frequency domainrepresentation of the vibrations (e.g., a vibration spectra) may includeone or more peaks. The frequency or frequencies at which one or more ofthese peaks occur may correspond with a rotation speed of one or morewheels. For example, the vibrations may represent vibrations caused byrotation of gears in the drive train that mesh with each other to causerotation of an axle and wheels. The frequency or frequencies at whichthe peaks representative of the gear meshing occur can represent therotation speed of the wheel. For faster wheel speeds, the frequency orfrequencies of the peaks increase and for slower wheel speeds, thefrequency or frequencies decrease.

The wheel rotational speed may be used to determine which frequencies ofthe vibrations 300 to examine in order to determine whether one or morewheels of the vehicle are damaged. The frequency or frequencies that aredetermined may be referred to as frequencies of interest. The wheelrotational speed may be converted into a frequency by determining howrapidly the wheel completes a revolution. If the wheel is rotating at arotational speed of 2000 revolutions per minute, then this speed canrepresent a frequency of 33.3 Hertz (e.g., 33.3 revolutions per second).

The vibrations at frequencies at or near the frequency representative ofthe wheel rotational speed can be examined to identify wheel damage. Forexample, the vibrations occurring at the frequency representative of thewheel rotational speed and vibrations within a designated range of thatfrequency (e.g., within 1%, 3%, 5%, 10%, or the like, of the frequency)may be examined. The vibrations may be examined to determine whether apeak exists within these vibrations. A peak in the vibrations at orwithin the designated range of frequencies may indicate that themeasured vibrations increase at the same time, such as at the same timeduring repeated revolution of the wheel. For example, if a peak in thevibrations occurs at or around the frequency representative of howrapidly the wheel is rotating, then that peak may indicate that thevibrations increase when the same segment of the wheel contacts theroute during repeated revolutions of the wheel. These increasedvibrations may indicate that this segment of the wheel is damaged andthat the wheel is potentially in need of repair, inspection, orreplacement.

The vibrations 300 include several peaks, some of which are identifiedas peaks 306, 308, 310, 312, 314. One or more of these peaks mayrepresent or indicate damage to a wheel. The control system and/orcontroller may determine the speed at which the wheel or wheels arebeing rotated (e.g., based on the rotational speed of a motor thatrotates the axle and wheels), and determine that this speed correspondsto a designated frequency 316. The control system and/or controller mayexamine the vibrations 300 at the designated frequency 316 and/or withina designated range of frequencies around the designated frequency 316(e.g., frequencies within 1%, 3%, 5%, 10%, or the like, of thedesignated frequency 316 above and/or below the designated frequency316).

During this examination, the control system and/or controller maydetermine whether one or more peaks or other increased magnitudes of thevibrations 300 are present. In the illustrated example, the peak 306 isat the designated frequency 316 or within a designated range offrequencies around the designated frequency 316. The peak 306 mayrepresent increased vibrations each time the same segment of the outercircumference of the wheel contacts the route being traveled upon. Forexample, if the wheel includes a flat spot, spalling, cracking, or otherdamage on the outer circumference of the wheel, then the location ofthis damage may cause increased vibrations of the wheel each time thelocation contacts the route. These increased vibrations can be measuredby the sensor and used by the control system and/or controller todetermine that a wheel is damaged.

Responsive to determining that the wheel is damaged, the control systemand/or controller can implement one or more responsive actions. In oneembodiment, the control system and/or controller can direct thecommunication system to communicate a signal to an off-board location.This signal may be sent to an off-board location, such as a repairfacility, rail yard, or the like, to automatically schedule or requestto schedule repair, inspection, and/or replacement of a wheel identifiedas damaged based on the measured vibrations. Optionally, this signal mayinform the off-board location of the size of wheel needed by the vehicleto replace the damaged wheel. The off-board location may then set asideor otherwise obtain a replacement wheel for the vehicle. In doing so,the vehicle may have a replacement wheel ready for installing on thevehicle upon arrival of the vehicle at the off-board location.Optionally, the control system and/or controller may automaticallychange how the vehicle is operated, such as by automatically slowingmovement of the vehicle, automatically restricting the control settingsthat an operator may use (e.g., by preventing the operator fromincreasing the throttle to a fast setting), etc.

The propulsion system of the vehicle include gears that mesh with eachother and that also may vibrate during operation. The vibrations of themeshing gears may be detected by the sensors and communicated to thecontrol system as measured vibrations of the propulsion system. Thesevibrations may differ from the vibrations caused by travel of a damagedwheel over a route. For example, because the gears may have smallercircumferences than the wheels, the gears may rotate at largerfrequencies than the wheels. Consequently, the vibrations caused bymeshing gears may occur at greater frequencies than the vibrationsconcurrently caused by damaged wheels traveling over a route for atraction motor that is rotating both the gears and the wheels.

The control system and/or controller may determine the operational speedof the vehicle as the speed at which the gears are rotating. Forexample, one or more of the sensors 116 may be a tachometer thatgenerates an output signal representative of the speed at which thewheel or axle is being rotated. As another example, one or more of thesensors 116 may include a current sensor that measures electric currentsupplied to and/or demanded by the motor to rotate the wheel. Themeasured current may represent the speed at which the wheel is beingrotated. As another example, the wheel rotation speed may be determinedbased on a measured speed of the vehicle, such as from a globalpositioning system receiver, a wayside transponder, input from anoperator, etc. Alternatively, another type of sensor or source may beused to obtain the speed at which the wheel rotates or information fromwhich the wheel rotation speed may be determined.

The wheel rotational speed may be used to determine which frequencies ofthe measured vibrations are caused by the gears meshing with each other.For example, the ratio of the circumference of a wheel to thecircumference of a gear may be multiplied with the frequency of thevibrations caused by the wheel in order to determine which vibrationsare caused by the meshing gears. Alternatively, the frequency orfrequencies of vibrations caused by the meshing gears may be empiricallydetermined prior to travel of the vehicle.

The vibrations at frequencies at or near the frequency representative ofthe gears meshing can be examined to identify damage to the propulsionsystem. For example, the vibrations occurring at the frequencyrepresentative of the gear meshing and vibrations within a designatedrange of that frequency (e.g., within 1%, 3%, 5%, 10%, or the like, ofthe frequency) may be examined. The vibrations may be examined todetermine whether a peak exists within these vibrations. A peak in thevibrations at or within the designated range of frequencies may indicatethat the measured vibrations indicate damage or failure of one or morecomponents of the propulsion system. For example, if a peak in thevibrations occurs at or around the frequency representative of howrapidly the gears in the propulsion system mesh with each other, thenthat peak may indicate that the vibrations indicate mechanical damage toor failure in bearings (e.g., axle or motor bearings), a lubricationsystem (e.g., a system that holds and/or moves lubricant through thepropulsion system), the gears, or other components of the propulsionsystem.

With respect to the vibrations 300 shown in FIG. 3, one or more of thepeaks may represent or indicate vibrations caused by meshing gears. Thecontrol system and/or controller may determine the speed at which thegears are meshing (e.g., based on the rotational speed of the motor thatrotates the gears), and determine that this speed corresponds to adesignated frequency 318. The control system and/or controller mayexamine the vibrations 300 at the designated frequency 318 and/or withina designated range of frequencies around the designated frequency 318(e.g., frequencies within 1%, 3%, 5%, 10%, or the like, of thedesignated frequency 318 above and/or below the designated frequency318).

During this examination, the control system and/or controller maydetermine whether one or more peaks or other increased magnitudes of thevibrations 300 are present. In the illustrated example, the peak 314 isat the designated frequency 318 or within a designated range offrequencies around the designated frequency 318. The peak 314 mayrepresent increased vibrations caused by the meshing gears in thepropulsion system. These increased vibrations can be measured by thesensor and used by the control system and/or controller to determinethat one or more components of the propulsion system are damaged or havefailed.

Responsive to determining that one or more components of the propulsionsystem are damaged, the control system and/or controller can implementone or more responsive actions. In one embodiment, the control systemand/or controller can direct the communication system to communicate asignal to an off-board location. This signal may be sent to an off-boardlocation, such as a repair facility, rail yard, or the like, toautomatically schedule or request to schedule repair and/or inspectionof the propulsion system. Optionally, the control system and/orcontroller may automatically change how the vehicle is operated, such asby automatically slowing movement of the vehicle, automaticallyrestricting the control settings that an operator may use (e.g., bypreventing the operator from increasing the throttle to a fast setting),etc.

The sensor system optionally may be able to identify wear of a wheel andpredict when maintenance, repair, or replacement of the wheel is neededbased on vibrations measured by one or more of the sensors. Portions ofa wheel may gradually erode over time, which can cause the surface ofthe wheel that contacts a route to have an uneven shape or surface. Thisuneven surface can cause the wheel and/or the vehicle to moveback-and-forth on the route, or wobble, which can consequently damagethe route.

FIG. 4 illustrates a perspective view of an outer surface 400 of a wheel112 according to one example. The outer surface 400 may be the outercircumference or perimeter of the wheel 112 that contacts the route,such as a rail of a track. The outer surface 400 may have a circularshape along the circumference of the wheel 112 and a flat shape orprofile along directions that are parallel to a center axis or axis ofrotation of the wheel 112. Over time, however, the wheel 112 may wearunevenly to cause the outer surface 400 to have a shape or profile 402that is uneven or that is not flat (e.g., in a direction that isparallel to the axis of rotation of the wheel 112). This profile 402 ispredominantly flat, but includes a bump or undulation 404 where thewheel 112 has worn down less than in other portions of the wheel 112. Asa result, the profile 402 of the wheel 112 is uneven, as shown in FIG.4. In order to repair the profile 402 of the wheel 112, the bump orundulation 404 may be worn down or otherwise removed from the wheel 112such that the wheel 112 has a flat shape or profile 406 in directionsthat are parallel to the axis of rotation of the wheel 112.

Identifying uneven profiles of the wheel 112 can be accomplished viamanual inspection, but this can be labor intensive and prone to errors.Failure to identify a wheel 112 that has worn unevenly at an early stagecan result in more of the uneven portion of the wheel 112 being removedto achieve an even profile than would have been removed if the unevenprofile was identified earlier. Travel of a vehicle on wheels withuneven profiles can reduce performance of the vehicle, as well as damagecomponents of the vehicle due to excessive dynamic loads being impartedon the components due to wobbling of the vehicle. Moreover, wheelshaving uneven profiles may not adhere to the route as well as wheelshaving even profiles. This can result in wheel slip and reduced tractiveeffort of the vehicle.

In one embodiment, vibrations measured by one or more of the sensors 116can be examined to identify uneven wear of one or more wheels in avehicle and/or to predict when repair to a wheel is needed (e.g., tochange the uneven profile to an even profile.

FIG. 5 illustrates a wheel/axle set 600 of the vehicle 104 shown in FIG.1 according to one embodiment. The wheel/axle set 600 includes an axle122 that joins two wheels 112. The uneven profile 402 of a wheel 112 canbe characterized by a wheel conicity (δ₀), which represents an anglebetween the actual profile or surface 400 of the wheel 112 and a flatprofile or surface of the wheel 112, or the angle between the actualprofile or surface 602 of the wheel 112 and an axis of rotation 604 ofthe wheel 112. Wheels 112 with larger conicities may have surfaces thatare more uneven while wheels 112 with smaller conicities may have moreeven surfaces. A contact distance (e₀) represents the lateral distancebetween locations where each wheel 112 contacts the route, such as wherethe wheels 112 contact different rails. The wheels 112 have radii (r₀)representative of distances from the axis of rotation of the wheels 112and the surfaces 400 of the wheels 112.

FIG. 6 illustrates a hunting movement of the wheel/axle set 600 shown inFIG. 5 according to one example. The wheel/axle set 600 is shown in FIG.6 as moving back-and-forth, or wobbling or hunting, during movementalong a route 700 formed from parallel rails 702. The conicities of oneor more of the wheels 112 in the wheel/axle set 600 causes the huntingmovement of the wheel/axle set 600. The wheel/axle set 600 may hunt, orwobble, back-and-forth relative to the route 700 at a hunting frequency(ω). A hunting distance (L) represents how far the wheel/axle set 600moves along the route 700 for one back-and-forth hunting cycle, as shownin FIG. 6.

The hunting frequencies and/or hunting distances of wheel/axle setshaving wheels with various different conicities can be measured ordetermined. Both the hunting frequency and the hunting distance of awheel/axle set can be dependent or based on the conicities of the wheelsin the wheel/axle set. For example, the hunting frequency can be basedon the moving speed of the vehicle or wheel/axle set, the wheelconicity, the contact distance, and the radius of a wheel:

$\begin{matrix}{\omega = {V\sqrt{\frac{\delta_{0}}{\left( {e_{0}r_{0}} \right)}}}} & \left( {{Equation}\mspace{14mu} {\# 1}} \right)\end{matrix}$

where ω represents the hunting frequency, V represents the moving speedof the vehicle or wheel/axle set, δ₀ represents the conicity of thewheel (or an average of the conicities of the wheels in the wheel/axleset), e₀ represents the contact distance of the wheel/axle set, and r₀represents the radius of the wheel (or an average of the radii of thewheels in the wheel/axle set). The hunting distance can be based on thecontact distance of the wheel/axle set, the radius or radii of the wheelor wheels in the wheel/axle set, and the conicities of the wheel orwheels in the wheel/axle set:

$\begin{matrix}{L = {2\pi \sqrt{\frac{e_{0}r_{0}}{\delta_{0}}}}} & \left( {{Equation}\mspace{14mu} {\# 2}} \right)\end{matrix}$

where L represents the hunting distance, δ₀ represents the conicity ofthe wheel (or an average of the conicities of the wheels in thewheel/axle set), e₀ represents the contact distance of the wheel/axleset, and r₀ represents the radius of the wheel (or an average of theradii of the wheels in the wheel/axle set). As shown in Equations 1 and2 above, the hunting frequency may increase and the hunting distance maydecrease for larger wheel conicities, and the hunting frequency maydecrease and the hunting distance may increase for smaller wheelconicities.

Larger wheel conicities may cause increased hunting frequencies andlarger lateral accelerations of the wheel/axle set relative to smallerwheel conicities. Increased hunting frequencies and/or larger lateralaccelerations of the wheel/axle set can result in increased damage tothe wheels, route (e.g., the rails), and/or components of the vehiclerelative to smaller hunting frequencies and/or smaller lateralaccelerations.

FIG. 7 illustrates relationships 800-812 between moving speeds of thevehicle or wheel/axle set and hunting frequencies co of the wheel/axleset for different wheel conicities. The relationships 800-812 are shownalongside a horizontal axis 814 representative of moving speeds of thevehicle or wheel/axle set along the route and a vertical axis 816representative of hunting frequencies. The relationships 800-812correspond to different wheel conicities, as shown in a legend 818 ofFIG. 7. As shown in FIG. 7, as wheel conicity increases, the huntingfrequencies increase for faster moving speeds of the vehicle orwheel/axle set. As described below, the hunting frequency can bemonitored based on vibrations measured by one or more sensors 116 shownin FIG. 1 in order to determine or estimate the wheel conicity of one ormore wheels in the vehicle.

FIG. 8 illustrates relationships 900-912 between moving speeds of thevehicle or wheel/axle set and lateral accelerations of the wheel/axleset for different wheel conicities. The relationships 900-912 are shownalongside a horizontal axis 914 representative of moving speeds of thevehicle or wheel/axle set along the route and a vertical axis 916representative of hunting frequencies. The relationships 900-912correspond to different wheel conicities, as shown in a legend 918 ofFIG. 8. As wheel conicity increases, the lateral accelerations increasefor faster moving speeds of the vehicle or wheel/axle set. As describedbelow, the magnitude of lateral accelerations can be monitored based onvibrations measured by one or more sensors 116 shown in FIG. 1 in orderto determine or estimate the wheel conicity of one or more wheels in thevehicle.

The vibrations of a wheel/axle set can be measured by one or moresensors 116. These vibrations can be sampled continuously, periodically,or on demand by an operator or the control system. The vibrations may beexamined in the frequency domain in order to determine if the vibrationsindicate the conicity of one or more wheels of the wheel/axle set.

FIG. 9 illustrates vibration signatures 1000, 1002, 1004 of a wheel/axleset of the vehicle according to one example. The vibration signatures1000, 1002, 1004 represents vibrations of the wheel/axle set as measuredby one or more sensors 116 over time. For example, each of the vibrationsignatures 1000, 1002, 1004 can represent average vibrations of thewheel/axle set from vibrations that are sampled over time. Thevibrations represented by the different vibration signatures 1000, 1002,1004 may be vibrations measured at the same or different moving speedsof the vehicle or wheel/axle set.

The vibration signatures 1000, 1002, 1004 are shown alongside ahorizontal axis 1006 representative of frequencies and a vertical axis1008 representative of magnitudes of vibrations. The vibrationsignatures 1000, 1002, 1004 may represent the vibrations measured atdifferent times. For example, the vibration signature 1000 can representthe vibrations measured within the first four weeks of travel of awheel/axle set, the vibration signature 1002 can represent thevibrations measured within the next four weeks of travel of thewheel/axle set, and the vibration signature 1004 can represent thevibrations measured within the next four weeks of travel of thewheel/axle set.

As shown in FIG. 9, the vibrations represented by the vibrationsignatures 1000, 1002, 1004 increase over time. The vibration signature1000 includes the smallest vibrations in terms of magnitude, with thevibrations in the vibration signature 1002 increasing in magnituderelative to the vibration signature 1000. The vibration signature 1004includes similar vibrations as the vibration signature 1002, with theaddition of a peak vibration 1010 at a frequency of 4.68 hertz. Thecontrol system and/or controller can identify the increasing vibrationsin the signatures 1000, 1002, 1004 and/or the peak vibration 1010 asindicative of increasing wheel conicity. For example, the control systemand/or controller can examine the frequency at which the peak vibration1010 occurs and determine an estimated wheel conicity based on thefrequency of the peak vibration 1010 and the moving speed of the vehicleor wheel/axle set when the peak vibration 1010 occurred. This frequencymay be the hunting frequency of the wheel/axle set.

The control system and/or controller can examine relationships betweenthe hunting frequency and moving speeds, such as the relationships800-812 shown in FIG. 7, to determine the wheel conicity represented bythe peak vibration 1010. For example, frequency at which the peakvibration 1010 occurs may be identified as the hunting frequency of thewheel/axle set. One or more of the relationships 800-812 may include themoving speed of the vehicle or wheel/axle set when the peak vibration1010 occurred and the hunting frequency of the peak vibration 1010. Forexample, if the moving speed is 50 miles per hour (mph) and the huntingfrequency of the peak vibration 1010 is 1.5 hertz, then the relationship803 may be selected by the control system and/or controller. The wheelconicity associated with the relationship 803 (e.g., in a memory, suchas a computer hard drive, flash drive, or the like) may be identified asthe wheel conicity of one or more wheels of the wheel/axle set.

The control system and/or controller can examine relationships betweenthe magnitude of the vibrations and the moving speeds, such as therelationships 900-912 shown in FIG. 8, to determine and/or confirm thewheel conicity represented by the peak vibration 1010. For example,magnitude of the peak vibration 1010 may be identified as the lateralacceleration of the wheel/axle set. One or more of the relationships900-912 may include the moving speed of the vehicle or wheel/axle setwhen the peak vibration 1010 occurred and the magnitude of the peakvibration 1010. For example, if the moving speed is 65 mph and themagnitude of the peak vibration 1010 is 1 meter per second per second,then the relationship 904 may be selected by the control system and/orcontroller. The wheel conicity associated with the relationship 904(e.g., in a memory, such as a computer hard drive, flash drive, or thelike) may be identified as the wheel conicity of one or more wheels ofthe wheel/axle set.

The wheel conicity of one or more wheels of the wheel/axle set may bemonitored over time. If the wheel conicity changes (e.g., increases) bymore than a designated, non-zero threshold amount, then the controlsystem and/or controller may implement one or more responsive actions.The control system and/or controller can direct the communication systemto communicate a signal to an off-board location. This signal may besent to an off-board location, such as a repair facility, rail yard, orthe like, to automatically schedule or request to schedule repair,inspection, and/or replacement of a wheel based on the conicity that isdetermined. Optionally, this signal may inform the off-board location ofthe size of wheel needed by the vehicle to replace the wheel. Theoff-board location may then set aside or otherwise obtain a replacementwheel for the vehicle. In doing so, the vehicle may have a replacementwheel ready for installing on the vehicle upon arrival of the vehicle atthe off-board location. Optionally, the control system and/or controllermay automatically change how the vehicle is operated, such as byautomatically slowing movement of the vehicle, automatically restrictingthe control settings that an operator may use (e.g., by preventing theoperator from increasing the throttle to a fast setting), etc.

By monitoring vibrations of the wheel/axle set using onboard sensors,the conicity of one or more wheels may be monitored during movement ofthe vehicle, and not only at times when the vehicle is stationary. Thiscan allow for increasing conicity of a wheel to be identified sooner,which can allow for the wheel to be repaired sooner and beforesignificant changes in the profile of the wheel occur.

FIG. 10 illustrates a flowchart of one embodiment of a method 1100 formonitoring vibrations of a vehicle. The method 1100 may be performed byone or more embodiments of the sensor systems described herein in orderto determine if vibrations of a vehicle indicate damage to a wheel orother component of the vehicle. At 1102, vibrations of the vehicle aremeasured. The vibrations may be measured by one or more sensors such asaccelerometers, which may be connected with a gear case housing or othercomponent of the propulsion system of the vehicle. Alternatively, thesensors may be in other locations.

At 1104, the rotational speed at which the axle and/or wheels of thevehicle are being rotated is determined. The rotational speed may beobtained or determined using a tachometer, a current sensor, a measuredspeed of a vehicle, etc., as described above. At 1106, one or morefrequencies of interest are identified based on the rotational speedthat is determined. The rotational speed may be used to determine whichfrequencies of the vibrations to examine. The rotational speed may beconverted into a frequency by determining how rapidly the wheelcompletes a revolution. If the vibrations are being examined to identifydamage to the wheel, then the frequencies of interest may be thefrequencies that represent how rapidly the wheel completes a revolution.If the vibrations are being examined to identify damage to anothercomponent, such as meshing gears, then the frequencies of interest maybe the frequencies that are faster than the frequencies that representhow rapidly the wheel completes a revolution.

At 1108, the vibrations at the frequency or frequencies of interest areexamined in order to identify damage to the vehicle. For example, if thevibrations at the frequency or frequencies of interest have largermagnitudes than at other frequencies, the vibrations at the frequency orfrequencies of interest may indicate damage to a wheel or othercomponent of the vehicle (e.g., gears, bearings, etc.), as describedabove. If the vibrations do indicate damage, then flow of the method1100 may proceed toward 1110. Otherwise, flow of the method 1100 canreturn toward 1102.

At 1110, one or more responsive actions are implemented. For example, asignal may be communicated to an off-board location, such as a repairfacility, rail yard, or the like, to automatically schedule or requestto schedule repair, inspection, and/or replacement of a wheel and/orother component identified as damaged based on the measured vibrations.Optionally, this signal may inform the off-board location of the wheelor component needed by the vehicle to replace the damaged wheel or othercomponent. The off-board location may then set aside or otherwise obtaina replacement wheel or component for the vehicle. Optionally, control ofthe vehicle may be modified, such as by automatically slowing movementof the vehicle, automatically restricting the control settings that anoperator may use (e.g., by preventing the operator from increasing thethrottle to a fast setting), etc.

FIG. 11 illustrates a flowchart of another embodiment of a method 1200for monitoring vibrations of a vehicle. The method 1200 may be performedby one or more embodiments of the sensor systems described herein inorder to determine whether and/or predict when a wheel needs to betrued, such as by making the surface of the wheel that contacts theroute more flat (along directions that are parallel to the axis ofrotation of the wheel). At 1202, vibrations of the vehicle are measured.The vibrations may be measured by one or more sensors such asaccelerometers, which may be connected with a gear case housing or othercomponent of the propulsion system of the vehicle. Alternatively, thesensors may be in other locations.

At 1204, the vibrations are examined to determine if a peak occurswithin the vibrations. In one aspect, the vibrations may be measuredover a period of time and the average, median, or other statisticalmeasure of the vibrations may be determined as a vibration signature.The vibration signature can be examined to avoid inadvertentlyidentifying a peak as indicative of wheel conicity, as described herein.For example, examining several vibrations measured over a period of timecan result in vibrations caused by wheel conicity to appear in thesignature while vibrations caused by other transient efforts to bedecreased or disappear. If a peak appears in the vibrations, then flowof the method 1200 can proceed toward 1206. Otherwise, flow of themethod 1200 can return toward 1202.

At 1206, the frequency and/or magnitude of the peak vibration aredetermined. As described above, the frequency may be the huntingfrequency of a wheel/axle set while the magnitude of the peak vibrationmay represent the lateral acceleration caused by hunting of thewheel/axle set. At 1208, a determination is made as to whether thefrequency and/or magnitude correspond with a wheel conicityrelationship. For example, several different relationships between themoving speed of the vehicle and/or wheel/axle set and the huntingfrequency or vibration magnitude may represent different wheelconicities. If the frequency and/or magnitude of the peak vibrationcorrespond to a relationship, then the conicity associated with therelationship may indicate the conicity of the wheel or wheels in thewheel/axle set. If the frequency and/or magnitude do correspond with arelationship, then flow of the method 1200 may proceed toward 1210.Otherwise, flow of the method 1200 can return toward 1202.

At 1206, one or more responsive actions can be implemented. If the wheelconicity that is determined is not sufficiently large to require trueingof the wheel, then the conicity may continue to be monitored todetermine if the conicity is growing larger over time. If the wheelconicity changes (e.g., increases) by more than a designated, non-zerothreshold amount, then a signal can be communicated to an off-boardlocation to an off-board location, such as a repair facility, rail yard,or the like, to automatically schedule or request to schedule repair,inspection, and/or replacement of a wheel based on the conicity that isdetermined. Optionally, this signal may inform the off-board location ofthe size of wheel needed by the vehicle to replace the wheel. Theoff-board location may then set aside or otherwise obtain a replacementwheel for the vehicle. In doing so, the vehicle may have a replacementwheel ready for installing on the vehicle upon arrival of the vehicle atthe off-board location. Optionally, the control system and/or controllermay automatically change how the vehicle is operated, such as byautomatically slowing movement of the vehicle, automatically restrictingthe control settings that an operator may use (e.g., by preventing theoperator from increasing the throttle to a fast setting), etc.

In one embodiment, a system (e.g., a signal processing system) includesone or more sensors configured to sense vibrations of a vehicle, and oneor more processors configured to determine an operational speed of thevehicle and one or more frequencies of interest based on the operationalspeed of the vehicle. The one or more processors also are configured todetermine whether the vibrations occurring at the one or morefrequencies of interest indicate damage to a propulsion system of thevehicle.

Optionally, the one or more sensors include one or more accelerometersconfigured to be coupled with the propulsion system of the vehicle.

Optionally, the one or more processors are configured to determine arotational speed of a wheel of the vehicle as the operational speed ofthe vehicle.

Optionally, the one or more frequencies of interest represent therotational speed of the wheel of the vehicle.

Optionally, the one or more processors are configured to determine thevibrations as indicating damage to the propulsion system responsive tothe vibrations occurring at the one or more frequencies that representthe rotational speed of the wheel and a magnitude of the vibrations atthe one or more frequencies of interest being larger than a magnitude ofthe vibrations at one or more frequencies other than the one or morefrequencies of interest.

Optionally, the one or more processors are configured to determine arotational speed of meshing gears of the vehicle as the operationalspeed of the vehicle.

Optionally, the one or more frequencies of interest represent therotational speed of the meshing gears of the vehicle.

Optionally, the vibrations are determined by the one or more processorsas indicating damage to one or more of a bearing, axle, or motor of thepropulsion system responsive to the vibrations occurring at the one ormore frequencies that represent the rotational speed of the meshinggears and a magnitude of the vibrations at the one or more frequenciesof interest is larger than a magnitude of one or more vibrations at oneor more frequencies other than the one or more frequencies of interest.

Optionally, the one or more processors are configured to direct acommunication system to communicate a signal to an off-board location toautomatically schedule or request to schedule one or more of repair,inspection, or replacement of one or more of a wheel or component of thepropulsion system of the vehicle based on the vibrations.

In one embodiment, a system includes one or more sensors configured tomeasure vibrations of a vehicle, and one or more processors configuredto determine a moving speed of the vehicle along a route. The one ormore processors also are configured to determine one or more of ahunting frequency or a lateral acceleration of a wheel and axle set fromthe vibrations. The one or more processors are configured to determine aconicity of a wheel in the wheel and axle set based on the one or moreof the hunting frequency or the lateral acceleration that is determined.

Optionally, the one or more sensors include one or more accelerometersconfigured to be coupled with a gear box housing having a traction motorthat rotates an axle of the wheel and axle set to rotate the wheel.

Optionally, the one or more processors are configured to determine theone or more of the hunting frequency or the lateral acceleration byidentifying a peak vibration in the vibrations that are measured andidentifying one or more of a frequency at which the peak vibrationoccurs as the hunting frequency or a magnitude of the peak vibration asthe lateral acceleration.

Optionally, the hunting frequency represents a frequency at which thewheel and axle set laterally moves back-and-forth on the route indirections that are transverse to a direction of movement of the vehicleon the route.

Optionally, the lateral acceleration represents acceleration of thewheel and axle set in one or more directions that are transverse to adirection of movement of the vehicle on the route.

Optionally, the one or more processors are configured to determine theconicity of the wheel by comparing one or more of the moving speed ofthe vehicle, the hunting frequency, or the lateral acceleration to oneor more relationships between the moving speed of the vehicle and one ormore of the hunting frequency or the lateral acceleration, wherein theone or more relationships are associated with different conicities ofthe wheel.

In one embodiment, a method includes sensing vibrations of a vehicleusing at least one sensor, determining an operational speed of thevehicle and one or more frequencies of interest based on the operationalspeed of the vehicle, and determining that the vibrations occurring atthe one or more frequencies of interest indicate damage to a propulsionsystem of the vehicle.

Optionally, the vibrations are sensed using the at least one sensor thatincludes one or more accelerometers coupled with the propulsion systemof the vehicle.

Optionally, the operational speed of the vehicle that is determined is arotational speed of one or more of a wheel of the vehicle or meshinggears of the vehicle.

Optionally, the one or more frequencies of interest represent therotational speed of the vehicle.

Optionally, the method also includes communicating a signal to anoff-board location to automatically schedule or request to schedule oneor more of repair, inspection, or replacement of one or more of a wheelor component of the propulsion system of the vehicle based on thevibrations.

In one embodiment, a method (e.g., for monitoring vibrations of avehicle) includes sensing vibrations of a vehicle using a sensor,determining a speed of the vehicle, and determining whether thevibrations occurring at one or more frequencies of interest that arebased on the speed of the vehicle indicate damage to a propulsion systemof the vehicle.

Optionally, the vibrations can be sensed using one or moreaccelerometers coupled with the propulsion system of the vehicle.

Optionally, the speed of the vehicle that is determined can be arotational speed of a wheel of the vehicle.

Optionally, the one or more frequencies of interest can represent therotational speed of the wheel of the vehicle.

Optionally, the vibrations can be determined responsive to thevibrations occurring at the one or more frequencies that represent therotational speed of the wheel and a magnitude of the vibrations at theone or more frequencies of interest is increased relative to otherfrequencies.

Optionally, the speed of the vehicle that is determined can be arotational speed of meshing gears of the vehicle.

Optionally, the one or more frequencies of interest can represent therotational speed of the meshing gears of the vehicle.

Optionally, the vibrations are determined responsive to the vibrationsoccurring at the one or more frequencies that represent the rotationalspeed of the meshing gears and a magnitude of the vibrations at the oneor more frequencies of interest is increased relative to otherfrequencies.

Optionally, the method also can include communicating a signal to anoff-board location to automatically schedule or request to schedule oneor more of repair, inspection, and/or replacement of one or more of awheel or component of the propulsion system of the vehicle based on thevibrations.

In one embodiment, a system (e.g., a sensor system) includes one or moresensors configured to sense vibrations of a vehicle and one or moreprocessors configured to determine a speed of the vehicle and determinewhether the vibrations occurring at one or more frequencies of interestthat are based on the speed of the vehicle indicate damage to apropulsion system of the vehicle.

Optionally, the one or more sensors can include one or moreaccelerometers configured to be coupled with the propulsion system ofthe vehicle.

Optionally, the one or more processors are configured to determine thespeed of the vehicle as a rotational speed of a wheel of the vehicle.

Optionally, the one or more frequencies of interest can represent therotational speed of the wheel of the vehicle.

Optionally, the one or more processors can be configured to determinethe vibrations as indicating damage to the propulsion system responsiveto the vibrations occurring at the one or more frequencies thatrepresent the rotational speed of the wheel and a magnitude of thevibrations at the one or more frequencies of interest is increasedrelative to other frequencies.

Optionally, the speed of the vehicle that is determined by the one ormore processors can be a rotational speed of meshing gears of thevehicle.

Optionally, the one or more frequencies of interest can represent therotational speed of the meshing gears of the vehicle.

Optionally, the vibrations can be determined by the one or moreprocessors as indicating damage to one or more of a bearing, axle, ormotor of the propulsion system responsive to the vibrations occurring atthe one or more frequencies that represent the rotational speed of themeshing gears and a magnitude of the vibrations at the one or morefrequencies of interest is increased relative to other frequencies.

Optionally, the one or more processors can be configured to direct acommunication system to communicate a signal to an off-board location toautomatically schedule or request to schedule one or more of repair,inspection, and/or replacement of one or more of a wheel or component ofthe propulsion system of the vehicle based on the vibrations.

In one embodiment, a method (e.g., for monitoring vibrations of avehicle) includes measuring vibrations of a vehicle using one or moresensors, determining a moving speed of the vehicle along the route,determining one or more of a hunting frequency of a wheel and axle setor a lateral acceleration of the wheel and axle set from the vibrations,and determining a conicity of a wheel in the wheel and axle set based onthe one or more of the hunting frequency or the lateral accelerationthat is determined.

Optionally, the vibrations can be measured using one or moreaccelerometers coupled with a gear box housing in which a traction motorthat rotates an axle of the wheel and axle set to rotate the wheel isdisposed.

Optionally, the moving speed that is determined can be a velocity of thevehicle along a path of the route.

Optionally, the one or more of the hunting frequency or the lateralacceleration can be determined by identifying a peak vibration in thevibrations that are measured and identifying one or more of a frequencyat which the peak vibration occurs as the hunting frequency or amagnitude of the peak vibration as the lateral acceleration.

Optionally, the hunting frequency can represent a frequency at which thewheel and axle set laterally moves back-and-forth on the route indirections that are transverse to a direction of movement of the vehicleon the route.

Optionally, the lateral acceleration can represent acceleration of thewheel and axle set in one or more directions that are transverse to adirection of movement of the vehicle on the route.

Optionally, determining the conicity of the wheel can include comparingone or more of the moving speed of the vehicle, the hunting frequency,and/or the lateral acceleration to one or more relationships between themoving speed of the vehicle and one or more of the hunting frequency orthe lateral acceleration, wherein the one or more relationships areassociated with different conicities of the wheel.

In one embodiment, a system (e.g., a sensor system) includes one or moresensors configured to measure vibrations of a vehicle using one or moresensors and one or more processors configured to determine a movingspeed of the vehicle along the route, determine one or more of a huntingfrequency of a wheel and axle set or a lateral acceleration of the wheeland axle set from the vibrations, and determine a conicity of a wheel inthe wheel and axle set based on the one or more of the hunting frequencyor the lateral acceleration that is determined.

Optionally, the one or more sensors can include one or moreaccelerometers configured to be coupled with a gear box housing in whicha traction motor that rotates an axle of the wheel and axle set torotate the wheel is disposed.

Optionally, the moving speed that is determined can be a velocity of thevehicle along a path of the route.

Optionally, the one or more processors can be configured to determinethe one or more of the hunting frequency or the lateral acceleration byidentifying a peak vibration in the vibrations that are measured andidentifying one or more of a frequency at which the peak vibrationoccurs as the hunting frequency or a magnitude of the peak vibration asthe lateral acceleration.

Optionally, the hunting frequency can represent a frequency at which thewheel and axle set laterally moves back-and-forth on the route indirections that are transverse to a direction of movement of the vehicleon the route.

Optionally, the lateral acceleration can represent acceleration of thewheel and axle set in one or more directions that are transverse to adirection of movement of the vehicle on the route.

Optionally, the one or more processors can be configured to determinethe conicity of the wheel by comparing one or more of the moving speedof the vehicle, the hunting frequency, and/or the lateral accelerationto one or more relationships between the moving speed of the vehicle andone or more of the hunting frequency or the lateral acceleration. Theone or more relationships can be associated with different conicities ofthe wheel.

In one embodiment, a method (e.g., for monitoring vibrations of avehicle) includes measuring vibrations of a drive train of a vehicleusing a sensor, determining one or more frequencies at which one or morepeaks occur in a frequency domain spectra of the vibrations that aremeasured, and determining a speed at which a wheel of the vehiclerotates based on the one or more frequencies that are determined.

Optionally, the one or more frequencies at which the one or more peaksoccur can represent the vibrations caused by meshing of gears in thedrive train.

It is to be understood that the above description is intended to beillustrative, and not restrictive. For example, the above-describedembodiments (and/or aspects thereof) may be used in combination witheach other. In addition, many modifications may be made to adapt aparticular situation or material to the teachings of the inventivesubject matter without departing from its scope. While the dimensionsand types of materials described herein are intended to define theparameters of the inventive subject matter, they are by no meanslimiting and are exemplary embodiments. Many other embodiments will beapparent to those of ordinary skill in the art upon reviewing the abovedescription. The scope of the inventive subject matter should,therefore, be determined with reference to the appended clauses, alongwith the full scope of equivalents to which such clauses are entitled.In the appended clauses, the terms “including” and “in which” are usedas the plain-English equivalents of the respective terms “comprising”and “wherein.” Moreover, in the following clauses, the terms “first,”“second,” and “third,” etc. are used merely as labels, and are notintended to impose numerical requirements on their objects. Further, thelimitations of the following clauses are not written inmeans-plus-function format and are not intended to be interpreted basedon 35 U. S. C. § 112(f), unless and until such clause limitationsexpressly use the phrase “means for” followed by a statement of functionvoid of further structure.

This written description uses examples to disclose several embodimentsof the inventive subject matter and also to enable any person ofordinary skill in the art to practice the embodiments of the inventivesubject matter, including making and using any devices or systems andperforming any incorporated methods. The patentable scope of theinventive subject matter is defined by the clauses, and may includeother examples that occur to those of ordinary skill in the art. Suchother examples are intended to be within the scope of the clauses ifthey have structural elements that do not differ from the literallanguage of the clauses, or if they include equivalent structuralelements with insubstantial differences from the literal languages ofthe clauses.

The foregoing description of certain embodiments of the inventivesubject matter will be better understood when read in conjunction withthe appended drawings. To the extent that the figures illustratediagrams of the functional blocks of various embodiments, the functionalblocks are not necessarily indicative of the division between hardwarecircuitry. Thus, for example, one or more of the functional blocks (forexample, processors or memories) may be implemented in a single piece ofhardware (for example, a general purpose signal processor,microcontroller, random access memory, hard disk, and the like).Similarly, the programs may be stand-alone programs, may be incorporatedas subroutines in an operating system, may be functions in an installedsoftware package, and the like. The various embodiments are not limitedto the arrangements and instrumentality shown in the drawings.

As used herein, an element or step recited in the singular and proceededwith the word “a” or “an” should be understood as not excluding pluralof said elements or steps, unless such exclusion is explicitly stated.Furthermore, references to “one embodiment” of the inventive subjectmatter are not intended to be interpreted as excluding the existence ofadditional embodiments that also incorporate the recited features.Moreover, unless explicitly stated to the contrary, embodiments“comprising,” “including,” or “having” an element or a plurality ofelements having a particular property may include additional suchelements not having that property.

Since certain changes may be made in the above-described systems andmethods for communicating data in a vehicle consist, without departingfrom the spirit and scope of the inventive subject matter hereininvolved, it is intended that all of the subject matter of the abovedescription or shown in the accompanying drawings shall be interpretedmerely as examples illustrating the inventive concept herein and shallnot be construed as limiting the inventive subject matter.

What is claimed is:
 1. A system comprising: one or more sensorsconfigured to sense vibrations of a vehicle; and one or more processorsconfigured to determine an operational speed of the vehicle and one ormore frequencies of interest based on the operational speed of thevehicle, the one or more processors also configured to determine whetherthe vibrations occurring at the one or more frequencies of interestindicate damage to a propulsion system of the vehicle.
 2. The system ofclaim 1, wherein the one or more sensors include one or moreaccelerometers configured to be coupled with the propulsion system ofthe vehicle.
 3. The system of claim 1, wherein the one or moreprocessors are configured to determine a rotational speed of a wheel ofthe vehicle as the operational speed of the vehicle.
 4. The system ofclaim 3, wherein the one or more frequencies of interest represent therotational speed of the wheel of the vehicle.
 5. The system of claim 3,wherein the one or more processors are configured to determine thevibrations as indicating damage to the propulsion system responsive tothe vibrations occurring at the one or more frequencies that representthe rotational speed of the wheel and a magnitude of the vibrations atthe one or more frequencies of interest being larger than a magnitude ofthe vibrations at one or more frequencies other than the one or morefrequencies of interest.
 6. The system of claim 1, wherein the one ormore processors are configured to determine a rotational speed ofmeshing gears of the vehicle as the operational speed of the vehicle. 7.The system of claim 6, wherein the one or more frequencies of interestrepresent the rotational speed of the meshing gears of the vehicle. 8.The system of claim 6, wherein the vibrations are determined by the oneor more processors as indicating damage to one or more of a bearing,axle, or motor of the propulsion system responsive to the vibrationsoccurring at the one or more frequencies that represent the rotationalspeed of the meshing gears and a magnitude of the vibrations at the oneor more frequencies of interest is larger than a magnitude of one ormore vibrations at one or more frequencies other than the one or morefrequencies of interest.
 9. The system of claim 1, wherein the one ormore processors are configured to direct a communication system tocommunicate a signal to an off-board location to automatically scheduleor request to schedule one or more of repair, inspection, or replacementof one or more of a wheel or component of the propulsion system of thevehicle based on the vibrations.
 10. A system comprising: one or moresensors configured to sense vibrations of a vehicle; and one or moreprocessors configured to determine an operational speed of the vehicleand one or more frequencies of interest based on the operational speedof the vehicle, the one or more processors also configured to determinewhether the vibrations occurring at the one or more frequencies ofinterest indicate damage to a propulsion system of the vehicle; whereinthe one or more processors are configured to determine a rotationalspeed of meshing gears of the vehicle as the operational speed of thevehicle, and the one or more frequencies of interest represent therotational speed of the meshing gears of the vehicle, and wherein thevibrations are determined by the one or more processors as indicatingdamage to one or more of a bearing, axle, or motor of the propulsionsystem responsive to the vibrations occurring at the one or morefrequencies that represent the rotational speed of the meshing gears anda magnitude of the vibrations at the one or more frequencies of interestis larger than a magnitude of one or more vibrations at one or morefrequencies other than the one or more frequencies of interest.
 11. Thesystem of claim 10, wherein the one or more sensors include one or moreaccelerometers configured to be coupled with the propulsion system ofthe vehicle.
 12. The system of claim 11, wherein the one or moreprocessors are configured to determine the vibrations as indicatingdamage to the propulsion system responsive to the vibrations occurringat the one or more frequencies that represent the rotational speed ofthe wheel and a magnitude of the vibrations at the one or morefrequencies of interest being larger than a magnitude of the vibrationsat one or more frequencies other than the one or more frequencies ofinterest.
 13. The system of claim 11, wherein the one or more processorsare configured to determine a rotational speed of a wheel of the vehicleas the operational speed of the vehicle.
 14. The system of claim 11,wherein the one or more processors are configured to determine thevibrations as indicating damage to the propulsion system responsive tothe vibrations occurring at the one or more frequencies that representthe rotational speed of the wheel and a magnitude of the vibrations atthe one or more frequencies of interest being larger than a magnitude ofthe vibrations at one or more frequencies other than the one or morefrequencies of interest.
 15. The system of claim 10, wherein the one ormore processors are configured to determine a rotational speed of awheel of the vehicle as the operational speed of the vehicle.
 16. Thesystem of claim 15, wherein the one or more processors are configured todetermine the vibrations as indicating damage to the propulsion systemresponsive to the vibrations occurring at the one or more frequenciesthat represent the rotational speed of the wheel and a magnitude of thevibrations at the one or more frequencies of interest being larger thana magnitude of the vibrations at one or more frequencies other than theone or more frequencies of interest.
 17. The system of claim 16, whereinthe one or more frequencies of interest represent the rotational speedof the wheel of the vehicle.
 18. The system of claim 10, wherein the oneor more processors are configured to determine the vibrations asindicating damage to the propulsion system responsive to the vibrationsoccurring at the one or more frequencies that represent the rotationalspeed of the wheel and a magnitude of the vibrations at the one or morefrequencies of interest being larger than a magnitude of the vibrationsat one or more frequencies other than the one or more frequencies ofinterest.
 19. The system of claim 18, wherein the one or morefrequencies of interest represent the rotational speed of the wheel ofthe vehicle.
 20. A system comprising: one or more sensors configured tosense vibrations of a vehicle; and one or more processors configured todetermine a rotational speed of meshing gears of the vehicle and one ormore frequencies of interest that represent the rotational speed of themeshing gears of the vehicle, the one or more processors also configuredto determine that the vibrations indicate damage to one or more of abearing, axle, or motor of a propulsion system of the vehicle responsiveto the vibrations occurring at the one or more frequencies of interestthat represent the rotational speed of the meshing gears and a magnitudeof the vibrations at the one or more frequencies of interest beinglarger than a magnitude of one or more vibrations at one or morefrequencies other than the one or more frequencies of interest.